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Prepress

Graphic Design And Reproduction

Design and reproduction stages play a critical role in flexible packaging production. While design determines the aesthetic aspects of the packaging, reproduction ensures that the design is suitable for printing and includes elements such as color settings and resolution.

During the reproduction phase, color matching tests are performed and print suitability is checked. Graphic design and reproduction enhance the quality of the packaging and attract consumer interest.

The GMG witness sample is a reference used to assess print quality. This sample checks color accuracy before printing and helps to ensure high quality printing.

Cylinder Processing

Cylinder engraving is a technique performed by engraving or etching a pattern on the surface of a special cylinder. The process usually involves the following steps:

Pattern Design: The pattern to be used on the packaging is prepared by computer-aided design (CAD) programs or by hand drawings.

Cylinder Production: The designed pattern is engraved on the surface of a copper or steel cylinder. This process can be done with laser, chemical or manual methods.

Printing or Coating: The prepared cylinder is placed in the printing or coating machine and the pattern is transferred to the material. This stage varies according to the type of material.

Cylinder processing helps to enhance the aesthetic appearance of packaging as well as brand promotion, product safety and durability. Widely used in the packaging industry, this method increases the visual appeal and attractiveness of products.

Ink Formulation

In flexible packaging production, ink preparation is a critical step to improve print quality and ensure production efficiency. In this process, a special formulation suitable for the printing machine is first created, taking into account many factors from ink color to thickness and drying speed.

The required raw materials – pigments, binders, solvents and additives – are mixed in specific proportions and then the ink is homogenously mixed. As a result, the ink is ready for use in the printing press.

Quality ink preparation improves print quality, optimizes the production process and ensures customer satisfaction.